Keep your custormers hooked from the moment they lay their sights on your product
The process begins with creating the design and artwork for the label. This includes selecting colors, fonts, images, and other design elements. The design is then converted into a format suitable for flexographic printing.
The design is transferred to a photopolymer plate, which will be used to transfer the ink to the substrate. These plates are made using digital imaging technology to ensure precision and accuracy.
The photopolymer plates are mounted onto the printing cylinders. Proper alignment is crucial to ensure accurate print registration.
Anilox rollers, which transfer the ink to the printing plates, are installed. The roller's surface is engraved with tiny cells that control the amount of ink transferred.
Flexo inks, which can be water-based, or UV curable, are prepared. The choice of ink depends on the substrate and the end-use of the labels.
The ink is transferred from the ink chamber to the anilox roller, which then transfers a precise amount of ink to the printing plate.
The substrate, which can be paper, film, or foil, is loaded onto the press. It is crucial to ensure that the substrate is compatible with the inks and the printing process
The tension of the substrate is carefully controlled to ensure smooth and accurate printing. Any fluctuations in tension can lead to misalignment and print defects.
The substrate passes through various printing stations, each equipped with a different color plate. The flexo press can print multiple colors in a single pass. As the substrate moves through the press, each color is transferred sequentially.
After each color is applied, the ink is dried or cured using dryers or UV lamps, depending on the type of ink used. This prevents smudging and ensures crisp, clear prints.
If required, a protective layer of lamination can be applied to enhance durability and provide a glossy or matte finish.
The excess material, or matrix, is removed, leaving only the finished labels.
The printed substrate is passed through die-cutting stations where the labels are cut to the desired shape and size.
Throughout the printing process, continuous quality checks are performed to ensure that the labels meet the required standards. This includes checking for color consistency, print registration, and overall print quality.
After printing and finishing, a final inspection is conducted to ensure that the labels are free from defects and meet the customer's specifications.
The finished labels are rewound onto rolls or sheets, depending on the customer's requirements.
The labels are then packaged securely to prevent damage during transportation and storage.
The finished and packaged labels are dispatched to the customer, ready for application on their products.
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Keep your custormers hooked from the moment they lay their sights on your product
The process starts with creating the design and artwork for the label using graphic design software. The design includes selecting colors, fonts, images, and other elements.
The final design file is prepared in a digital format (usually PDF) that is compatible with the digital printing press. This file includes all necessary details like color profiles and resolution settings.
The appropriate substrate is selected based on the application and the desired look of the labels. Common substrates include paper, film, and foil.
The substrate is cut to the required size and prepared for loading into the digital printer.
The substrate is loaded into the digital press. The printer settings are adjusted according to the substrate type and thickness.
The digital press is calibrated to ensure accurate color reproduction and print quality.
The design file is sent to the digital press, and the printing process begins. Digital printing does not require printing plates, making it quick and efficient. The press uses either inkjet or laser technology to apply the image directly onto the substrate.
Digital printing allows for easy incorporation of variable data, such as unique barcodes, QR codes, and serial numbers, making each label unique if required.
In inkjet printers, tiny droplets of ink are sprayed onto the substrate. The ink is absorbed and dries quickly.
In laser printers, toner is fused to the substrate using heat. This method is particularly good for producing sharp text and images.
A protective layer of lamination can be applied to enhance durability and provide a desired finish (glossy, matte, or satin).
A coating of varnish can be applied for added protection and visual appeal. Options include spot varnish and full varnish.
The printed labels are cut to shape using digital die-cutting technology, which allows for precise and intricate cuts without the need for traditional dies.
The printed and cut labels can be slit into narrower rolls or sheeted into individual pieces, depending on the customer's requirements.
Throughout the printing process, continuous quality checks are performed to ensure that the labels meet the required standards. This includes checking for color consistency, print clarity, and overall quality.
After printing and finishing, a final inspection is conducted to ensure that the labels are free from defects and meet the customer's specifications.
The finished labels are rewound onto rolls or sheets, depending on the customer's requirements.
The labels are then packaged securely to prevent damage during transportation and storage.
The finished and packaged labels are dispatched to the customer, ready for application on your location.
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Mail To Us
sales@saiimpression.com
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+91 73589 99685
As the most trusted label exporter in India, we provide labelling solutions to businesses across different global markets, irrespective of the size and the industry they operate in. After all, art doesn't have
I am very happy with the output. It was a pleasure to deal with Saravanan. He was approachable, accommodating, and friendly. I was absolutely delighted with my last order.
We are extremely happy with the quality and service provided from sai impression label
Got thermal barcode labels for my business. Everything was shipped smoothly and carefully. The products arrived on time.
We had a pleasant experience at sai impressions. The designer did a good job, and so was the printing. They were prompt. Thank you.
Very professional services. One of the best label printers in India with quality services on-time delivery. They provide printing services at the most affordable prices. I will definitely prefer Sai Impression for my friends.
If your place can be viewed on the map, our labels can reach you- as simple as that!